Strategic Importance of Silos and Tanks
Silos and tanks have evolved from storage facilities to key assets in today’s industrial environment. These huge structures serve as the cornerstones of factories and industrial facilities. It also plays a critical role in production processes. Remote silo and tank monitoring has become a guarantee of business continuity and efficiency, playing a central role in the storage, processing and distribution of materials.
These structures, particularly in industrial facilities, are employed for purposes other than raw material storage. It serves multiple tasks, including storing byproducts and holding and distributing products at different stages. The successful maintenance of manufacturing processes requires effective silo and tank management and monitoring.
However, the importance of these structures is not limited to production processes. They also play a major environmental and economic role. Continuous monitoring of critical indicators such as occupancy rates of silos and tank. Temperature, humidity and pressure not only ensures business continuity. It also ensures environmental sustainability. Remote monitoring technologies track these critical elements in real time. Thus, it allows industrial facilities to move towards a smarter and more sustainable future.
Warehouse management is a complex process that requires the effective management of storage units, especially silos on factory sites and tanks in water/wastewater centers. Accurately tracking the occupancy rates of warehouses is critical for planning and business continuity. When inadequately managed, errors that may occur in the loading and unloading processes can lead to both financial losses and environmental risks. Monitoring critical indicators such as temperature, humidity and pressure along with tank occupancy monitoring of silos in factory areas and tanks in water/wastewater centers is an important requirement for safe storage. Coping with warehouse monitoring challenges requires a separate solution for efficient warehouse management.
Remote Silo and Tank Monitoring Problem:
It’s important to plan places such as silos in factory areas, tanks in water and wastewater centers, and monitor occupancy rates to ensure business continuity. If loading, unloading aren’t managed properly, it can result in significant financial and environmental losses. Other critical indicators to monitor are temperature, humidity and pressure of silos and tanks. The faster the detection of abnormal situations, the less losses.
Remote Silo and Tank Monitoring Solution:
CloudIO Lite IoT Gateway gateways can be used on any storage. It connects to sensors such as level sensor, temperature sensor, humidity sensor and pressure sensor via internal I/Os and RS-485 connection. Collects information about the occupancy, temperature, humidity and pressure of silos and tanks. All data then goes to the Central Management Platform via the MQTT protocol. When silos and tanks reach predetermined level, temperature and humidity thresholds, CloudIO Lite IoT Gateway sends an SMS or email to the relevant people. This alarm feature allows for planning and prevents downtime.
Benefits of Remote Silo and Tank Monitoring:
- Remote management: There is no need to physically go to the location to measure the status of silos and tanks in real time and set alarm levels.
- Reliable connection: Provides reliable connection even in remote or rural areas with 2G.
- Ease of installation: CloudIO Lite IoT Gateway is small, lightweight and energy efficient, providing flexibility to install almost anywhere.
- Rugged: Features RS-485 connectivity, analog inputs and multiple digital inputs/outputs for sensor connection and control.
CLOUD IO LITE IOT GATEWAY
CloudIO Lite IoT Gateway is developed for remote monitoring and control in iot applications. It is a gateway that allows devices using the Modbus RTU protocol to be included in Modbus TCP/IP and MQTT networks over GSM. It is an excellent choice for remote I/O applications thanks to its 3 digital inputs, 3 digital outputs and 2 analog inputs that support Modbus TCP/IP and MQTT protocols.
- GSM Technology
- 3 x Digital Input / 3 x Digital Output / 2 x Analog Input
- Plug and Play Functionality
- IoT Gateway (Modbus TCP/IP, Modbus RTU and MQTT)
- SMS Alert System
- Automatic Data Collection
FAST IoT Platform
FAST IoT Platform is designed to power the future of connected devices and smart systems. It is equipped with various features and capabilities that will help you easily create, manage and deploy IoT applications. Some common features you can find in our IoT platform software are listed below. Click to examine our FAST IoT Platform in detail!
Industrial Warehouse Management of the Future:
Industrial warehouse management will experience a significant transition as IoT technologies and innovations advance. With a more integrated use of smart sensors, artificial intelligence algorithms and data analytics, warehouse management will become smarter and more effective than ever before. Indeed, future warehouse systems will be able to forecast material usage trends within the warehouse. This way, you can minimize waste by optimizing stock levels. Additionally, with the influence of industry 4.0, in-warehouse processes will become more automated. Human intervention will be minimized and efficiency will be maximized. In the future vision, technological solutions such as CloudIO Lite IoT Gateway will help warehouse managers make decisions based on real-time data. These technologies will have the potential to further optimize business processes.
Silos and tanks have evolved from storage facilities to key assets in today’s industrial environment. These huge structures have become the cornerstones of factories to ensure business continuity and efficiency. However, effectively managing and monitoring these structures not only ensures business continuity. It also ensures environmental sustainability. CloudIO Lite IoT Gateway facilitates remote monitoring of silos and tanks. Thus, it continuously monitors vital indicators like as occupancy rates, temperature, humidity, and pressure. Warehouse management becomes more effective and possible problems are quickly detected and prevented. Such technological solutions have the potential to optimize business processes in tomorrow’s industrial warehouse management. In this way, it allows us to move towards a smarter and more efficient future. Contact us now for more information and start improving your warehouse processes. Take your place in Industry 4.0 with technological efficiency and Roltek.
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